21. The Quickest Way
to Reliability is to
HALT and go FISHing

by Mr. Howard Cooper,
DFSS BB, DFR

WHY HALT
Highly Accelerated Life Testing (HALT) is a proven method for compressing time by combining and accelerating environmental stresses, which the product will see in the field. HALT can quickly precipitate the failures that will occur on production models, unless modified, mitigated or redesigned. We will discuss important traditional HALT and important variations to “shake n bake” HALT procedures.

WHY GO FISHing
Functional Interface Stress Hardening (FISHTM) provides a complete paradigm for understanding failure, failure modes, vulnerable and weak spots. FISH-CLIC provides a memorable model and specific methods showing “how” to implement the most cost effective mitigating corrective actions to yield reliable equipment, in the real world. Mr. Cooper helped develop this process for General Dynamics Land Systems and facilitates FMEA with mechanical, hydraulic and electronics design groups on a regular basis, but this seminar focuses on how to quickly find “Where” the weak spots are and “How” to cost effectively and dramatically improve reliability. Simply HALT and go FISHing.

CONTENT
• Introduction – Need for Reliability – Needed before Production begins
• HALT – How to compress time by accelerating stress, to find earliest failures that will occur, unless the failure mechanism is mitigated.
• Selecting HALT stressors, doing; HAST, DALT, SFALT, TSALT
• How to mitigate failure mechanisms - Go FISHing
• How to FISH - How, why and where things fail and how to prevent failure
• Simply FISH-CLIC it and TSP, simple, memorable, effective methods
• FISHing for Reliability on Systems, Subsystems, and Components
• FISH for DFR, Designing for Reliability
• FISH reclaiming Reliability on OEM fielded products
• FISHing in the factory, data center, or hospital to eliminate 70-92% of your unscheduled equipment downtime.
• Catching more than “your limit” – 32 Years of Results
• Planning your first FISHing Trip.

NEW SEMINARS AND WEBINARS
Length Course Title Instructor
1 day 17. Ensuring Reliability in Lean Product Development John Paschkewitz
1 day 18. Advancing HALT & HASS:
Moving to Comparative Limit Anaylsis
Kirk Gray
3 hours 19. How to Effectively Implement DFR & DFSS
in a Systems Engineering Environment
Thimmiah Gurunatha, Peng.
3 hours 20. Thunder & Lightning Accelerated Testing
in a Systems Engineering Environment
Thimmiah Gurunatha, Peng.
3 hours Gage R & R or Measuring Systems Analysis Thimmiah Gurunatha, Peng.
3 hours Rainbow SPC Thimmiah Gurunatha, Peng.
3 hours Improving Test Effect. and Effic. using Orthogonal Arrays Thimmiah Gurunatha, Peng.
3 hours Design for Six Sigma Tools to Promote the Development of World Class Product Requirements Sam Keene
3 hours 21. Quickest Way to Reliability is to
HALT and go FISHing
Howard Cooper, DFSS BB, DFR
2 hours 22. Understanding Shock and Vibration Alec Feinberg, Ph.D.
3 hours Physics of Failure Methods for Building-in Reliability into Products Abhijit Dasgupta, Ph.D.
3 hours 24. Intro to Design for Manufacturability Aldo Fucinari
3 hours 25. Microelectronic Pkg Issues and Failure Analysis Tom Green
CLASSES ON RELIABILITY
Length Course Title Instructor
2 days 1. Introduction to Reliability & Weibull Analysis Chet Haibel, M.S.E.E.
2 days 2. HALT & HASS + Workshop Kirk Gray
2 days 2. HALT & HASS + Workshop Chet Haibel
2 days 2a. Mastering HALT & HASS Kirk Gray
2 days 2a. Mastering HALT & HASS Chet Haibel
2 days 4. Demonstrating Reliability Chet Haibel
4 days 6. Accelerated Test Data Analysis Wayne Nelson, Ph.D.
SPECIFIC TECHNICAL CLASSES
Length Course Title Instructor
2 days 7. Physics of Failure Abhijit Dasgupta, Ph.D.
2 days 8. Lead-Free Solder Joint Reliability Jean-Paul Clech, Ph.D.
1 day 9. Medical Device Risk Management Chet Haibel, M.S.E.E.
2 days 14. Cooling Techniques for Electronic Equipment Steve Carlson
2 days 15. Preventing Shock and Vibration Failures Steve Carlson
2 days 16. Preventing Thermal & Vibration Failures Steve Carlson
CUSTOM SEMINARS OFFERED
Length Course Title Instructor
1 day 12. Integrating Adv. Quality, Reliability, Durability
(QRD) Tactics with Accelerated Product Dev.
James G. McLeish, M.S.
3 days 13. HALT & HASS and Classical Rel. Methods Integrated Chet Haibel, M.S.E.E.


WHO SHOULD ATTEND
Chief Design Engineers, Systems Engineers, Subsystem Engineers, Component Engineers, Reliability Engineers, DFSS DFR Specialists, Logistics Reliability and Maintainability Engineers, OEM Equipment Maintenance and Service Reliability Specialists, Field Service Managers, FRACAS Specialists, Professionals with interest or direct responsibility for designing in reliability or for correcting reliability problems on fielded equipment.

WHAT THIS SEMINAR IS NOT
This is not the traditional Reliability or Design for Reliability (DFR) seminar laying out the process of establishing reliability requirements, allocating reliability to lower level hardware, assessing reliability, closing reliability gap or growing reliability by modeling, FTA, FMEA, prioritizing failure modes (FMs) by RPN or Criticality Numbers and then turning in corrective action reports (critical FMs), back to design engineers to fix. Although a necessary process for managing large projects, this traditional DFR process usually takes so long that by the time corrective action reports, indicating critical FMs, are turned back to design, to fix, it is too late, or too costly to influence the design, or neither the design nor reliability engineer knows how to cost effectively improve the reliability.

CLASS REGISTRATION
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Payment at Seminar
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(for your security, please fax or phone your credit card information after registering)

Seminars fees for North America:
1 day - $695;
2 days - $1195; 3 days - $1595.
Please contact Hobbs Engineering for Webinar pricing.
Click here for the long Registration Form
Contacts:
Hobbs Engineering Corp.
4300 West 100th Ave,
Westminster, CO 80031
Tel: 303-465-5988
Fax: 303-469-4353
learn@hobbsengr.com

©2011 Hobbs Engineering Corp.